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Introduction
CNC precision machining cuts away unnecessary material using computerized instruction. Therefore, it leaves the desired shape behind. With the CNC machine tools, you can mill, cut, and change the direction of several materials.
CNC machines can assist with various materials, but it is particularly effective in metal and plastic machining due to the precision that can be accomplished. CNC machining is widely used across industries such as medical equipment, aerospace, rail, energy, automotive and OEM part production.
Manufacturing that requires precision and accuracy, speed and tight tolerances are all viable applications for CNC machining.
How to Increase the Performance of your CNC Machine Tools?
CNC machine tools are highly effective for the manufacturing process. They are highly precise, but increasing their efficiency can be challenging. Here are some of the best ways to get more out of your CNC machine tools:
1. Have an Organized Floor Management System
An organized system makes a massive difference for the machine shop to function efficiently. An unorganized manufacturing system negatively impacts the system's efficiency, decreases productivity, and affects the performance of employees.
Arrangement and spacing of the manufacturing floor based on the production cycles to create flow plays a vital role. For example, the placement of the machines at the assembly line makes a huge difference. While the Lean Manufacturing Model has been adopted by many manufacturing facilities, we still encounter opportunities for increasing flow through the manufacturing process.
2. Let Your Machine Tools Do the Work
Technological advancements play a vital role in any manufacturing plant's overall effectiveness and performance. Picking the right technology for one's needs allows you to maximize production and get better results.
Repeatedly, we see machines that are intentionally set up to not leverage the power and speed capabilities of the machine tools. Spending time to ensure the programming is designed to maximize the machine capabilities will not break or damage CNC machines. They are designed to run to the tolerances and specifications as built. Anything less is like driving a Ferrari at the posted speed limit.
It’s also worth noting that CNC machine tools can be retrofitted to increase and enhance performance capabilities.
3. Tool Wear and Deformation
Wear and tear within machines is common in commercial production plants. However, you should minimize this through deploying a preventative maintenance program and controlled operations. Downtime can cost anywhere between 5% - 20% with unplanned downtime running even higher. Consumable cutting and grinding parts, oils and lubricants need to be changed as recommended by the machine builder or when the operator begins to notice inconsistencies - whichever comes first.
Proper CNC machine tool maintenance will help ensure the precision and tolerances needed are consistently achieved.
End Note
CNC machine tools are a precise and effective option for industrial manufacturing. There are several ways to maximize their efficiency. We recommend minimizing tool wear and deformation, ensuring better organization and investment in the latest tech. These simple changes ensure your CNC machine tools perform as needed.
